To setup your sub properly, you should be setting up the output gain for your reciever to just barely touching clipping, and then do the same with the output of the DCX, and also on your amp to where it just hits the clip lights occasionally on only the heaviest material.... with no speakers or the sub running, they should all be disconnected with the amps still on. Adjust the volume on your reciever up as high as you would ever listen to movies or music (with no speakers or sub connected but all amps on) We used +5 on my preamp. Then turn the subout gain on your reciever up until you see avery light red lights on the DCX input, then turn the gain up until you see the same on the amp. Now once this is done you can use the subout gain on your receiver up and down but never past the point where you are clipping.
Then you never change the settings on the DCX or the AMP, only vary the sub out on the reciever !!!!
We set this up on my system using War of the Worlds on the emergence from the ground scene, right after the police man is yelling..... We must have played that scene about 24 times to get it all setup right. Its lonly a 1 minute spot, but works great.
Generally you run into amps popping like that when too much clipping is goin on...