Intersting, I would never guess that small of a cabinet. I have seen the 4pi builds and they were pretty small to around 3cf, but I had mine in a larger cab and it sounded pretty decent. I have also heard them along with some that came with 2225, tall set up, but sounded nice. Anyways, I wasn't looking for super bass with them, I have subs for that, I wanted a crisp fast mid bass, which is what made me throw them in those 816 cabs just to see and it was bad, just the 2445 HF drivers were to much on that Rane Crossover which is why I was trying to understand some of the old JBL crossovers. And like you said, the Rane 4th order is not the right choice for that driver in my set up or if at all. But yes I am going to stay with Active Crossovers and figure it out. I am not ready to jump on the Shure's but I really appreciate the offer and the spec sheet was over and above, so a big thank you. A friend is going to let me goof around with a Pioneer SF-850 crossover in the meantime, it has a variable 1st, 2nd and 3rd order for both cut and pass. Either way it will be something to learn with at the very least. Back to your model, what program were you using to model the woofer? I was looking at BassBox Pro the other day as someone else mentioned it to me.
As for Tri-amping. What is your thoughts on selling off one of my Rotel RC-1552 and going much older with some refurbed Dynaco Stereo 120, 2 of them for half the cost of me selling the Rotel, or is that just a backwards move and just stay two way until the day I can afford another rotel.