Crossover Designs (by Dennis Murphy)
Dennis Murphy designed two versions of this speaker, allowing a choice between two different tweeters. Both designs have two ER18 woofers and the same cabinet, but one uses a dome tweeter and the other a ribbon tweeter. For each tweeter there is a different crossover designed specifically for it.
Note that the woofers and cabinet are identical for each design, but the woofer crossover sections of each design are also different. Schematic diagrams and parts lists for both designs are included below. The crossovers assume these details:
• Two SEAS ER18RNX woofers per cabinet, and one tweeter per cabinet:
Dayton RS28F-4 silk dome tweeter (total parts cost $551 as of August 2010)
Fountek NeoCD3-v2 ribbon tweeter (total parts cost $630)
• Follow all details of crossover schematic diagram. It is OK if the crossover components you purchase vary by ±10% from the specified values in the diagram.
• Use the driver locations on front baffle as described above in the cabinet details. Make sure the front baffle outside width is 9". All drivers are meant to be flush-mounted.
Some of the parts on the list, such as binding posts and cabinet spiked feet are my own personal choices. Feel free to change those if you wish, as they will have no direct effect on speaker performance. I priced the various parts (as of August 2010) with info from:
Parts Express (PE)
Parts Express: the #1 source for audio, video & speaker building components
Madisound (Mad)
Madisound Speaker Components: distributor of loudspeaker drivers and parts for speaker builders..
If you can get any of these parts at a better price from other vendors, feel free to do so.
ER18 MTM with Fountek NeoCd3.0 Ribbon Tweeter
Note:
• A 0.06 mH inductor was not available. I unwound wire from a 0.1 mH inductor until it measured 0.06 mH. In my hands, unwinding XX coils of wire was enough. I cut off the excess wire and sanded off the clear enamel insulation from the new end.
• I could not find a 50 Ω resistor. I used two 25 Ω resistors wired in series with each other.
ER18 MTM with Dayton RS28F-4 1" Dome Tweeter
• 24.7 µF capacitor – 20 µF and 4.7 µF capacitors, wired in parallel with each other, behave the same as one capacitor with a value of 24.7 µF. A single 25 µF capacitor can be substituted. Dennis said 24.7 µF looked slightly better in his computer simulation, but he doubts if 25 µF will be audibly different that 24.7 µF.
• The 0.5 Ω resistor in the tweeter circuit is real. I tried, without success, to find a smaller gauge 0.15 mH inductor coil whose extra DC resistance could allow me to eliminate the 0.5 Ω resistor.