I’m just surprised about the b&w having issues because of the utter abuse I gave my old motion 40’s for almost 10 years in multiple different room setups and 3 different avr’s the last one which was a marantz with audyssey, and even my deftech 8060’s where I have run so loud and hard to the extent where my marantz shut itself down from over heating. With these new speakers I haven’t come close to those levels yet. But I guess Maybe audyssey might just be boosting the 804 speakers in the right area that is destroying the woofers almost instantly.
The reasons are simple, Audyssey and wrong application. As stated every 3db boosts doubles the power to the drivers at the boost frequency.
The motion 40s had a sensitivity of 92 db 2.83 volts one meter. The spec for the 804 D3 is 89 db but third party measurements show that it is in fact around 86 db 2.83 volts 1 meter.
However that does not tell the whole story. The impedance if the 804s drops to 2.4 ohms and does not rise to 4 from after the bass tuning peaks to 500 Hz. So in fact the efficiency of the 804s is in fact much lower than the specs would lead you to believe. So in actuality the 804s are going to require about 10 times the power for the same spl or loudness.
The Deftechs were also more sensitive and have a built in sub.
Now the f3 of the Motions 40s is around 40 Hz. The f3 of the 804 D3s is about an octave lower at 24 Hz. Now the difference in required cone excursion in the 804s and Motion 40s is going to be huge. In other words the 804s have to have a much greater xmax. So when you tried to deliver the same spl. as before you tore the suspension right off the voice coil.
This all comes about because of physics. As you lower bass extension given the same size drivers the drivers capable of the greater extension will be far less efficient. There is an inverse relationship between bass extension and efficiency.
So that makes the speaker with the bass extension much more vulnerable to over powering damage for multiple reasons.
Not only that but the Motion 40s have metal cones, and the B & Ws woven fabric cones. The metal cones have better thermal transfer.
So there are multiple reasons why you are blowing the drivers.
If you want good high power speakers then you need drivers with good heat transfer, an excellent motor system and above all bigger. To do what you want and have the same sound quality as the 804 D3s then you need at least a couple of 10" drivers.
The bottom line is, if you want the B & W 800 series sound then you need the 800 D3s.
If you can't afford them, then you need a less sophisticated speaker like you had before.