Hey thanks a lot guys. I've already amassed an excellent team here behind me already.
BMX, I appreciate the time to make sure I really* think about what I will eventually build. And of course the encouragement too.
Alex, I didn't yet consider combining both metal and wood, thanks. The possible ugly vibrations that basspig brought up never really crossed my mind, but now that he has, I guess I would be most afraid of this where the wood meets metal. Maybe there is some material that can go between the two to kill vibration? However, I suppose if there was something, that it would be permanent. Lastly, do you think a big box store like Home Depot is just fine enough for me, even after what highfigh has been imparting to me?
Everyone, it looks like I'm going to want at least 3' after all from front wall.
I also finally realized that I think the false wall must be totally mobile (not built into any boundary, but on feet). The reason being is because I want to put my Danley behind there, and there will be no way to install or remove it with any kind of "permanently" attached false wall.
Any ideas on "feet" design? Or any other clever idea?
I also wonder if the Fidelio velvet is worth the price from the Seymour store. I'm guessing most of you might say just go to Joann's for the velvet border. How big of a border shall I do? The bigger the better?
Just to set the record staight and prevent any confusion, I framed in my screen wall with doug fir 2x4s and the screen sub-frame is poplar, painted black.
I would never use metal studs, as they would make all sorts of ugly noises when vibrating. Damping that would be a major headache. I went through that with quieting my heating convectors, which would rattle like banshees when I was playing organ pedal tones.
Wood is acoustically a more sensible material to use for this.
Ah, thanks for clearing that up!! While vibration issues will rear their heads much, much more quickly with your rig, thanks a lot for even bringing it up. I have a lot of questions for you, because you are using the material that I am considering (whether are you using XD, or the previous version). I know I will eventually need to pick Mr. Seymour's brain, but I'd like to at least do some basic research, searches, and have some small semblance of what will happen before I do so. Anyways, so here goes basspig!
1. Assuming that the screen subframe is the actual screen frame, can I also assume that you did not care to spline, since you fear metal's vibrations? No worry in the slightest of having to "overbuild" the frame? (We all know how accurate my assumptions have been so far with your um "metal" false wall.)
2. I will also assume you had no interest in the black backing, since you already have a veritably black wall behind the screen.
Do you by chance happen to know if it's just as easy to DIY frame with two layers? (I'm "sure" it is, and I know, a dumb easy question that I was intending to search soon, but hey you're here.)
More importantly, do you think some Joann fabric would be just as good at a lesser cost for the purpose of black backing? (Same pricing as the XD.) After some mulling over, I'm pretty sure I will use black backing, because I have a mix of both white and black traps, and my 5' tall sub is still unfinished.
3. After playing around with a couple of calculators, I am happy to see that the 63" wide fabric will likely be sufficient, at the lower cost of $13/ft. (Then I also understood why one of the descriptors said something like "good for LCD, LCOS, SXRD", since I don't have the horsepower of a DLP like yours.) Well, I think my target size is going to be about 126", but then that only leaves 0.5" of play at top and bottom.
Is this enough to work with for DIY?