"Interesting. I'm not really super concerned about sound quality because I know what we define as good just isn't possible in that environment, I just want it to be an improvement, also by building a box I can use the box to hold up the seat...so it would kind of provide double duty."
Even more reason to not try to go that deep. Remember- the bass frequencies make the amp work harder than the rest, so if you have a speaker that can't reproduce them, filter them out. Power that can be used for nice, punchy bass and mid-bass is a better investment. I don't know if anyone is still doing it but some car audio manufacturers used to have a low frequency high pass filter, variable between about 20 and 60Hz. There's no point sending that to the amp if it'll never be heard.
"I'm going to investigate the bandpass box. I really like that idea, it seems like the sealed woofers would be better based on what you said about the low bass and that the bandpass would give it a little extra umph. Also that would be better for packaging and I could even maybe do something cool with the top (plexiglass?)"
There are thousands of bandpass enclosures out there and as a matter of fact, that removable panel makes it much easier to change drivers if they're damaged. You can go to a sign maker and have your logo laser etched or painted inside, too.
I have an Infinity Kappa Perfect system in my truck, so, I know what you mean about the venting with the windows. I'll play with WinISD in bandpass..
"At JL I can't remember who I talked too... I called tech support and spoke with someone there. Do you have someone you recommend?"
I talked with Ward and he's the one I mentioned. I did car audio for a long time and one of the dealers I worked for carried Boston Acoustics but the owners didn't want to pop for box design software, even though they bought an Audio Control RTA3050A and paid for the updates. Anyway, rather than design boxes the hard way (calculator and worksheet- done it and hated it) and since we didn't have the software or an Excel sheet, we would call the manufacturers and ask what worked best for their drivers. Ward was at Boston Acoustics at the time and then moved on to Nakamichi. I left and didn't know where he went but I needed to call JL a couple of months ago and when I asked who I was talking with, it turned out to be the same person.