I've got my design drawn up, few hours of grid paper and pencil, couple of drafts
and I like the current configuration.
I'm going with the slot vent route and plan on running the slot horizontal then vertical up the back wall to get my 16 3/4" length. I wanted to mount the rockwool on the front facing side of the vertical wall directly behind the driver. The kicker is with 4" of rockwool that leaves me with 1.5" of space between the rockwool and back of the driver. That's if I don't recess the driver. (I plan to recess the tweeter). Is 1.5" too close? Will the rockwool absorb the frequencies I am trying to generate with the slot vent (74 Hz)?
I can modify the box dimension if the rockwool will be too close and get 2.5" of space between them without changing my overall net volume. Basically make the box one inch shorter and one inch deeper. Any more than that and I'll run out of space on the front baffle for mounting.
Given my design and assembly experience I am going for the simpler route of mdf all around including bracing. I will be using cross bracing against all 6 faces. Xover will be mounted underneath the cabinet in its own space.
I haven't narrowed down a finish yet.
There is a lot that goes into a DIY speaker. I am really enjoying it and I haven't even started building.
I think the key will be to follow Treebeard's advice and "Don't be hasty".
I'm off to research rockwool...