That's a nice setup, and I guess the key there is a large variety of different parts anyway. I guess I'm more on about a small system for us ocd type who like things to match.
Also if everyone gave answers like that we wouldn't have alot of things, interesting fast or custom cars for one. I appreciate there are some ok cases out there. None really appeal to me though, figured I wasn't on my own on that.
It wouldn't be that much work. Chemical metal the stand offs = a drill and gloves. An angle grinder for the rear i/o cutout, dremel for tidying. VFD are easy to come by, psu's without cases. etc.
I think this project is feasible, but it won't be a quick or easy project.
An angle grinder is not a good tool for making accurate cut outs in a metal case. I use a plasma cutter for those sort of jobs. They cut cool and you can use edge guides.
You will have more cutouts than the back panel, as you will need a few fans. The key is to have enough fans so the speed is low and you get no noise. If you use a a case less psu you will still have to figure out how to cool it.
I think one of your biggest problems will be the front panel, which on most players is plastic. This is the hardest material to work with, and you will likely have to fabricate a new front panel to mount the disc drive.
Again you worry me with your knock it up/not much work attitude. This will be a lot of work if it is not to look like the wreck of the Hesperus, actually work and have longevity. You really will need to be OCD.
People who make custom cars etc are skilled craftsmen who count the cost in time and parts. I know people who have spent a life time on a working model, or loving difficult restoration.
Do you have any pictures of one of your metal work projects?
Hers is one of mine.
This is the base for the exhaust of a coffee roaster.
Close up of mounting base. 1/4" steel base cut with plasma cutter. The jaws are cut out from a piece of steel pipe. Room is left for the door to open. The pipe is cut at the back and a cut down hinge welded. The left jaw is welded to the base, the right jaw is free.
The jaws are lined with foam so they are gentle. The thumb screw tightens the base to the exhaust. There is a steel strip reinforced with gusset. On the left side there is a captive nut, and the tightening screw tightens with this until the exhaust is secure. Then the right nut is tightened against the steel bracket, so the set screw can not back out.
The left jaw is also reinforced with a gusset so the left jaw does not lean as the set screw is tightened.
The plate is mounted to the table with bolts.
This mounting is very robust and secure.
If you do go ahead, please post pictures here as the project progresses.