Yes, Overhung voice coils are used a lot but should not be. Again it comes to quality and price. The fact is that overhung voice coils, especially the one shown have problems with heat and thermal compression.
The VC out of the gap, does not have any heat sinking. This makes it more prone to burnout and thermal compression.
I believe that the complete VC winding should stay in the gap during the whole of linear travel.
This alone does not make for a uniform magnetic field with travel. However modern techniques use methods like copper rings above and below the coil to keep the magnetic field linear.
This is how it is accomplished in the drivers I use: -
By using two heavy copper rings fitted above and below the magnet gap defined by a T-shaped pole piece, which was press-fit into a bumped back plate. To further enhance the heat transfer capability, a solid copper phase plug was fitted to the top of the upper ring. The stationary phase plug replaces a conventional dust cap and thereby eliminates the acoustic resonator behind the dust cap. At the same time, the excellent thermal conductivity of the phase plug aids tremendously in heat dissipation, while the air movement from the cone over the phase plug also serves to cool the motor.
My Dynaudio drivers are also underslung. When working on the JWs many years ago, we were all convinced they needed to be underslung. There is a lot more to building a good driver then meets the eye, and getting the motor system optimized is crucial.
It seems to me that there is a lot of coil out of the gap on those drivers. One certainly wonders in that event if ding your testing the former did not leave the gap and incur some damage.
There really is a world of difference in the sound quality of run of the mill drivers, and those designed using best practice.
An overhung voice coil should remain linear so long as there is an equal length of windings in the gap as the depth of the gap. Xmax for an overhung VC is given by VC length - magnetic gap / 2, while an underhung VC is given by VC length/2. The issue with underhung voice coils is they’re not practical for drivers designed with high xmax (like subwoofers or bigger woofers with lower fs). You lose some sensitivity and the cost to performance benefit (due to the fact you need a substantially larger magnet), so an underhung VC doesn’t make sense for a pair of $600 speakers designed with a 45hz f3 and efficiency in mind.
Based on my own testing, those drivers remain linear at low frequencies (~45hz-100hz) until xmax is exceeded, at which point distortion jumps from around 3% to 10% or higher. With the RP-150m woofers, that 100dB measurement was at the edge of xmax. An increase in 2dB takes the distortion measurements from 3.6% to 12% or worse, and it’s definitely audible at that level.
Off the top of my head, I don’t remember if the woofers use shorting rings, I do know the new drivers in the Reference Premier series replaced the aluminum former with titanium. This gives the benefit of the rigidity and thermal conductivity of aluminum, without the issues introduced by eddy currents in al VC formers, since titanium is a poor conductor. The thermal expansion of titanium is also half that of aluminum. There is no indication that these drivers were designed poorly. Designed to achieve the best performance (low distortion, high efficiency, and decent bass extension) within the price range of the speakers? Sure, but that doesn’t mean it’s a crappy, cheap off the shelf Chinese woofer.
Like everything in the world of audio reproduction, everything involves a trade off.
Btw the speaker that bottomed out was the 150m, these are brand new.
One thing I’m curious about is the visible VC assembly, this is the first driver I’ve seen that has the VC/pole piece assembly visible, and I’m wondering if it was designed that way to increase cooling. None of these speakers have an impressive power handling rating (75w for the 150m and 100w for the 160m), but it could also just be that the power rating given is more honest. I believe I have read from some of the employees over on the Klipsch board that their power handling figures are derived using pink noise with a 6dB crest factor, hence the 100w continuous/400w peak rating.