Ok, got both units cleaned, all switches, connectors and contacts deoxit'ed, meter lights calibrated and everything put back together. There were a couple of loose connector clips and I also found a loose case clip ( that has no apparent function) laying around. Hooked everything up and I am very pleased to say all is well! The sound is pristine. I do have to set the marantz about 10 points higher than the Hypex, but still have tons of spare capacity. I have not yet started the abx testing but happy that the 501's are working as they (probably) should. Many thanks to folks here, and especially Peng for persevering with the argument that the mode switch was not a hard switch.
Happy to know you got everything cleaned up and working well, those are beautiful and high performance power amps that should last a very long time if you use them.
To be clear about those switches, I did not mean to say they are not physical switches, as they could be (even if they may or may not be in this case).
My point was mainly that they are not used to switch off one or the other of the inputs and the schematics confirm that they don't "switch off" the XLR input signal at all, but it does not connect the RCA input so if you use the unbalanced inputs, you would have to select that position otherwise you won't get any output from the amp. I don't know if you have tried to use the RCA inputs yet, so I thought I mention mention this so you won't be surprise if and when you need to use the unbalanced inputs.
By the way, those amps are so heavy, so I wonder if you have them shipped to you or you picked them up locally (lucky you in that case)?
Regarding the volume need to be higher, it is simply because the Mc501 has lower gain than the Classe, so nothing to be concerned about unless you need to listen at very high level. In that case, I would suggest you consider trading in the AV8802A to something like the AV20, or AV8805 if you prefer to go with a used model.