For $850 you can put in six dual opposed. A single d/o models at 105dB at 20Hz before hitting X-max at 350 watts. Six of them? that could mean ~112-115dB in room and with good placement naturally flat response. What will do that commercially for $850?
Not saying everyone has that flexibility of placement. But I could in my room easily do four.
My question to you is what should I do to fix this? I built my boxes with scrap wood so I'm not opposed to your dual opposed design (see what I did there?). You think running 775w through each is too much? The drivers don't seem to mind.
I'm going to re-wire them to run at 8 ohms instead of 2 and see if the problem still happens. This was an experiment since they were so cheap, so buying two more drivers isn't exactly out of the question.
Or, would buying a better driver be a good idea? I like the small footprint of my current boxes, and I eventually wanted to put LMS-R 12's in each box and buy another xls1500 to power them. That or go cheap and get the Kappa 120.9w's since they have a higher xmax.
I won't be buying a commercial sub, so that's out of the question. I'm getting too good of performance (with the exception of this issue) for how little this project cost. Plus, this gives me something to do.
Thanks a lot to everyone so far. Really appreciate the help.