You might need to go back and check your facts again. The 545 is not STC 60 by itself. A single layer of 545 product on a single wood stud 24" oc, With 3 1/2" batt and a single layer of 5/8" type x gyp is STC 56. One layer of 545 product on a single wood stud 24"oc with 3 1/2" batt with another layer of 545 is now STC 60. A transmission class rating is much more then just the product on the surface. It is the entire assembly, including the studs, batting, etc and yes, all penetrations. Again that product by itself is not STC 60.
Really? We're arguing about what part of the datasheet to read? You have stated your facts quite accurately, my examples were NOT specific. Big deal, you've completely missed the point.
Most products are not tested below the 125hz band due to lab space limitations and inaccuracies of testing models in the lower octaves. With lab tests the product it is mounted or a wall assembly is built and then tested on octave bands for frequency reductions. Most STC numbers for the lower frequencies are extrapolated if provided at all.
Exactly, yet its below 125 that a high loss wall is really needed. It's easy to block the mid band. That's the point I was making.
Further, your statement that Two layers of 545 is worse then a single layer is somewhat misleading as well. A Double layer of 545 on each side with 2x4 studs Spaced 24" oc, 3" min air gap, and 9" batt gives you a STC 80.
Um.. again, I wasn't that specific. If you must be, here's the examples: Single 2x4 studs, 24" OC, 545 both sides, you've got your STC60. Staggered 2x4 studs, 9" OC, 545 one side, generic the other, you've go STC64.
But, that's NOT the point. Anyone can read the data sheets. But your example of the STC 80 wall does illustrate my point quite well. Yes, that's nice test data, but would you actually spend the money to build that? If you did, you've wasted it. You might build a single test wall that does STC 80, but you can't actually build an STC 80 room. There are just too many holes, the door being the big one. This is exactly the kind of thing you need a pro for. Somebody reading the test data would spec that wall, but then ruin the performance of the room some other way. You still have a floor and ceiling to deal with, and a door, and HVAC, electrical, recessed light cans sometimes...or even worse, ruin the whole thing with a few simple construction errors.
So, really and truly, there are no STC80 walls in residences. You might find them in a studio, but frankly the are rare there too. A good consultant would tell the client where to spend his budget to get the best performance. That's my point, not that some specific wall designs outperform others. I've seen it done several times. One of my clients built an "isolated" home theater, used exotic wall board, mass-loaded vinyl, etc. The design wasn't bad, but it wasn't quite fully engineered. Turns out after construction his predicted STC64 walls surrounded an STC40 room. Boy, he wasn't happy, but the money is gone and he's not tearing out walls to fix it. The problem? Nobody supervised construction. His high STC walls were essentially shorted out. His floor wasn't isolated. His door only sealed for a few months then leaked. And nobody bothered with a silencer in the HVAC. Had there been someone on the project that had experience, and could design with detail, then supervise the project, he would have possibly had STC-50, but it was never going to be the predicted 64. A consultant would have been able to get his expectations into reality and avoid disappointment.