I was thinking about building an amp from parts from parts express. However, I'm not sure it makes economic sense for the high powered class D route (as opposed to tubes.) If you look at PE amp specs they tout a watts/channel but if you look at the details it's into 2 or 4 ohms with 10% THD!
Like this $90 - '2x300' TAS5630 Class-D Amplifier Board, specs are Power output (w/ 50 VDC power supply): 300W x 2 (4 ohms, THD 10%), 160W x 2 (8 ohms, THD 10%), 240W x 2 (4 ohms, THD 1%)http://www.parts-express.com/pe/showdetl.cfm?partnumber=320-309
Or the $99.99 1x600 w/ch one which in the details is a 10% thd spec into 2 ohms, the 8 ohm spec is 1x200 with .4 thd.
Two of those plus a power supply is over $300, for which you can get a crown xls drivecore 1000, which will do 550 w/ch into 2 ohms, 215 w/ch into 8.