Building a Custom Rack

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Cmd Cheyd

Enthusiast
Have any of you built your own rack or cabinet for your gear? I am looking at it, but needed some guidance. Below is a general mockup (Love Visio) of what it'll look like.


Approximately 6ft. wide, 30" tall, and 2ft deep. Each side would have black glass doors (IR Transmitting) and 16U of rack space. Top will have a Rosewood and Birdseye Maple inlay for a decorative element. Back side will have 120mm fans top and bottom for ventilation. Built by a professional carpenter friend.

I am a network engineer. That means I deal a LOT with computer racks. I am far more accustom to square-hole racks and using caged nuts than round-hole racks. Because of this, I've been looking at / leaning toward Caged Nut rails from Middle Atlantic. Have any of you used them before? Is there another mfg for rack rails you would recommend?
 
jinjuku

jinjuku

Moderator
Looks nice.

Having the integrated cooling is killer. Have you thought about a sandwiched back with an internal dado and larger 240mm fan?

You could run a dado to each section of your stand and have one larger fan pulling air for all three sections. Kind of like the AC ducting in your car.
 
C

Cmd Cheyd

Enthusiast
Sorry the the delay. Had a VERY busy weekend.

I'm having trouble envisioning your idea, jinjuku. Any chance of a sketch?
 
krzywica

krzywica

Audioholic Samurai
I would make the rack deeper, 2 feet isn't really much to play with if you want to add a larger component down the road.
 
BMXTRIX

BMXTRIX

Audioholic Warlord
I will say, if this is for home theater, then where did you plan for the center channel to go? It may not matter for your setup, but I wanted to ask.

I would recommend a depth of 26" from the front rack rail to the back of the rack (inside dimention) and you need about 1" or so for any products with buttons/knobs to stick out.

Ventilation should be from the bottom up, with a sealed environment except for a clear path of intake at the bottom and a proper output location at the top/back of the unit. I can tell you that in a dozen years, I've seen almost ZERO professional woodworkers who actually know how to build A/V racks, even though they do know woodworking very well.

You want to consider any plugs or outlets which are behind the credenza as well, as they will have some wall clearance you have to deal with. You may want the back of the credenza to stick out 3" so that you can get the credenza closer to the wall at the surface, but leave room behind the rack for external cabling along the wall area.

Rear rack rail for cable management is a huge plus.

Square hole or round hole doesn't really matter. The square holes are nice because you can switch out the cage nuts. But, the round holes are easy to deal with and just require a bit more care on initial installation.

Since it likely IS going against a wall, I would go with a caster base, not feet on the unit. This isn't to store books, so you need REAR access to the credenza. The feet go away and get replaced with casters. A skirted base to hide the casters is an option.

The rear access panel should either be 3 doors, or preferably one single large panel which can be removed to give full access to all three bays from the back side easily.

There should be a cable path from left to right which is a notch to hold the wiring in place, and have plenty of room for that cabling. It should not just be an open pathway, as that leaves some wiring headaches from behind. A C-channel at the top and the bottom of the rack to allow wiring to be put in place is best for wire management, looks, and ventilation.

If no gear is going in the center section, just storage, then make sure that center section is built to hold what you want to put into it.

Make sure the rack rail has about a .5" offset from the edge, perhaps more on the side which has hinges so that equipment can be installed/removed from the rack while still on a proper rack shelf.

Feel free to PM me or respond if you have more questions or need more details.

The ONLY part of this which adds money is proper integrated fans. I saw a website at some point which has cheap, quiet, thermostatically controlled fans, which would be worth putting in yourself if the woodworker charges to much (possible).
 
C

Cmd Cheyd

Enthusiast
BMXTRIX - Tried to incorporate some of your suggestions. Still have a few questions for you though... Mainly about the C-Channel you were suggesting. Here are the plans that I've worked up so far...

Front View:


Top View:


I know a few of the measurements are off (26.20 instead of 26.25, etc) but they're meant mainly as guidelines for the carpenter. Not as exact figures with the exception of the 17.75" for the rail width.
 
G

gpost3

Banned
DIY newb here. How do you guys make those neat concept art diagrams? Any software? I would like to make some too.
 
C

Cmd Cheyd

Enthusiast
DIY newb here. How do you guys make those neat concept art diagrams? Any software? I would like to make some too.
I am using Microsoft Visio, but it does 2D drawings only. Some of the nice 3D enclosure drawings are done with what I assume is a 3D modeller like Wings3D, but I don't know for sure. Maybe one of the folks doing those will comment here...
 
lsiberian

lsiberian

Audioholic Overlord
I personally prefer open racks. With simple 1 x 4 used for the shelves and posts. This requires only a miter saw and drill/driver. I would suggest some sort of center channel consideration.
 
lsiberian

lsiberian

Audioholic Overlord
BMXTRIX - Tried to incorporate some of your suggestions. Still have a few questions for you though... Mainly about the C-Channel you were suggesting. Here are the plans that I've worked up so far...

Front View:
Enclosing a center channel is not normally a good thing sound wise. I understand that may not be primary though. At the very least I would suggest lining the center channel interior with foam or some other sound aid.

I'm assuming you aren't wanting to mess with building a custom speaker into the cabinet. If that assumption is wrong. I'd be glad to help.
 

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