It is a bit hard to believe, isn't it? But we're here in Seattle, with a major seaport on the Pacific, and ocean freight is cheap--it costs less to send a container of goods by ocean to China than it would cost to ship the same container by truck to California. Adding in to that is the labor cost factor--while we would dearly love to terminate the HDMI cables here with US labor, there is no existing way to terminate other than hand-soldering, and with 38 solder joints on each cable (19 at each end), plus connector overmolding, that is a lot of labor. If we did it in the US, at least with existing connectors, it'd cost so much that we wouldn't have any customers. We have a connector prototype for US termination and do intend to offer that as an option in future when we get the bugs worked out.
Right now, on a cost basis, the Series-1 HDMI cable averages about 90% US-content--that is, of every dollar we spend on cable and termination, ninety cents goes to Belden, who produce this cable for us in factories in Kentucky and Indiana. The cable stock that goes into the Series-1 is probably the most expensive HDMI cable stock in the world--we have never had a Chinese product quoted to us with the per-foot cost anywhere nearly as high. The Series-F2 is somewhat lower US content, simply because the lengths are shorter and the bulk cable, being smaller-gage, is a bit cheaper (though still much more expensive than Chinese cable stock), but on average the US content is still somewhere over 50%.
From time to time I do run into a potential customer who is quite angry over the fact that we use Chinese labor for termination. This always puzzles me a bit--as far as I have been able to determine, all other brands of HDMI cable are 100% Chinese content, with the bulk cable made there and the termination work done there. The way we look at it, if the use of Chinese labor makes a customer angry, he ought to be angrier at everyone else than he is at us....
Our other products, by the way, continue to be US-made, apart from various prebuilt adapters, switches, DVI cable, and the like. Every morning we fire up the cable strippers and the pneumatic presses and get to work assembling cable--however, the "analog" side of the business is definitely in a downturn as HDMI takes over the consumer A/V world.
Kurt
Blue Jeans Cable