I am very interested in making my own sub. The kappa sub is looking pretty inviting since the volume and such has already been laid out. I have a bunch of 3/4 oak verneer plywood laying around and was wondering if this is taboo? Would it be better to use plate amp or the berringer rack mount amp ? How would one go about making an oval port with flared ends ?
You can certainly use your veneer plywood. It is slightly second best to MDF board. I would use a plate amp if you plan to put the amp in the speaker.
If you want a flared port you will need to use the proprietary flared ends. I would not try and make an oval flared port.
Annunaki and I have a disagreement over vent velocity. There is honest debate about whether the vent speed should be limited to 25% or 12.5% of the speed of sound. He obviously favors 12.5%. I think I'm in the majority, but I can't be certain of that.
I would say this, that those velocities will be at high power. Now I'm not a head banger, and at least on my spectral frequency meter in WaveLab, there is seldom high energy below 100 Hz. The issue is the LFE channel on movies. For effect this channel is boosted 20 db for explosions. This can take a lot of power. However I doubt most of us listen to continuous canon salvos and explosions. And for the explosions we do encounter, I doubt a vent speed of just under 30 m/sec will affect them adversely.
For truth in advertising, I have to declare I don't use these type of subs. I favor transmission line loading, so I don't have this issue to contend with directly. I certainly don't plan on giving my lines, and I think that goes for those few of us who favor and enjoy bass from that method of loading.
I do however have these speakers which I built for our lower level living room.
http://mdcarter.smugmug.com/gallery/2424105#127080849
The vent speed on the QB4 reflex speakers is 27 m/sec. I have had them on an oscillator, played large organs at substantial volume and played movie explosions. These speakers have a nice solid bass. I can not hear any vent chuff, huffing or puffing what ever. Certainly you can feel substantial airflow from the port, but I don't hear any additions to the performance from the port. Now this is not a sub, but the KEF B 139 is renowned for producing good powerful clean bass.
So to cut to the chase, would I personally go to the trouble of constructing a slot vent? No, but to each his own.