Thanks Peng. Just to be clear, the only time I actually performed AC current flow tests was at the very start to find my three test frequencies that would represent easy, difficult and typical speaker loads. I used the AVR-3802 only for this process. Once I had decided on these frequencies, I simply performed AC voltage tests at those frequencies (and unloaded) on all three AVRs at four similar voltage levels at 10dB intervals.
Excellent point, I should have guessed because as I said earlier, clearly you know what you are doing.
Regarding the greater than expected voltage drops, could speaker phase angle have anything to do with this?
As I commented earlier, phase angle is not relevant in this case. All that is involved is Ohm's law for your measurements. V=IZ, or I = V/Z, Z will be a complex number so there is a phase angle component, but for your measurements, you are only concerned with the magnitude part. And to calculate the magnitude part only, the same I = V/Z formula would apply, and it is often written as : I = V/|Z|, |Z| is known as the modulus or absolute value.
Understanding Impedances (mit.edu)
I guess the question I'm asking you is this - is the extra stress on an amp caused by the speaker's phase angles baked into the impedance figures I derived from the AC current flow? And if not, how does it manifest itself in terms of impacting an amp's output voltage to the speaker?
The extra stress would be the heat that has to be dissipated in the amp as the speaker would absorb less "power". For example, at 60 degrees phase angle, lagging or leading, only half of the "power" output would be dissipated/consumed/absorbed by the speaker, the rest of it would have to be dissipated in the amp as heat. In extreme cases, a highly reactive speaker could cause instability issues in some amps, in addition to the extra heat.
when I last studied physics at high school many moons ago.
That explains some of it, high school physics do cover the principles of electricity, not just heat, light and sound..
I mentioned earlier that based on your measurements, the voltage drop should be less than 1%, and if you want to see the calculations:
Again the only electrical formula needed is V = I*Z
Let's use the Yamaha's numbers based on volume -16.5:
Voltage at binding posts......................................................................................................1.696 V
Impedance of the speaker as calculated............................................................................4.9 ohms
Amplifier output impedance as calculated from DF = 150, Zs = Zin/DF = 8/150=...........0.05333
Current (I) = V/|Z| = 1.696/(4.9+0.05333) = ............................................................................0.3434 A
Voltage drop due to Zs (output impedance = I*4.95333 = .................................................... 0.01826 V
Voltage drop in % = 0.01826/1.696 = ..................................................................................... 1.0767 V
So 1.077 V vs 2.2 V as shown in your measurements. That's not that far off in the grand scheme of things at least for the Yamaha.
The numbers for the AVR-3802 does look way too too much, but again I don't know what would have caused the huge discrepancy. I can see it might actually has 2X the amp output impedance, but hard to imagine much more than that, yet your measurements show >6% voltage drop that's 3X higher than I would expect.
Note: That's for load impedance of 4.9 V, if you calculate it for the 7.2 V case, you will get less than 1 V.
Feel free to check my calculations in case I made some typos..