What is the sensitivity of your speakers and do they pop loud, or just barely audible?
As I said, in you case maybe the time delay is not long enough in our case so the relay clicks in a little too soon. There is one design change in the MCA525 from the previous MCA50. They now share the two power supplies for all 5 channels, that means the cap bank is now much larger and it will take a little longer for them to settle down when first powered on.
Please do an experiment as follow:
1. Select
auto (MCA525).
2. Turn on your system normally, i.e. source, pre-amp, power amp and listen to something at moderate volume to trigger it on so you can see the blue light (MCA525).
3. After 10 seconds or longer, turn down the volume so you can hear any pops easily.
4. Now turn off the power amp and listen for "pop".
5. Repeat steps 2 and 3.
6. Wait 1 to 2 seconds maximum and turn it back on and listen carefully for pop, at that point you won't have the blue light but the amp output is still there and if the pre-amp volume is turned up it will still be playing sound.
In steps 4 and 6 you should not hear that "pop", or at least the "pop" should be much quieter.
The idea is to try and get the amp to the point where is is more or less, though not totally in stable state when you turn it on and off.
If you use the time delayed relay previously suggested, you get to control the time delay so you can make sure that by the time the relay contact connects/disconnects the speakers the amp would be in steady state condition for sure. This experiment is not going to match that exactly but at least get close to it. I timed my MCA20 and found the "ON" delay was about 2 seconds and "OFF" delay was about 5 seconds. So even without the blue light, the amp output will not ramp down to 0 for about 5 seconds. So at the 1 second mark, as far as the speaker is concerned, the output is still close to being maintained, or "ON" and if you turn it back on now, it should be almost like having that time delay relay to connect the speakers after there is enough time for the amp to reach steady state.
If you can still hear the same "pop" in step 4 and 6, then the time delay device TLSGuy suggested is probably not going to work for you either. Then you can either live with that quiet pop, or return it and get another amp.