I know this thread has been hijacked a bit and I'm totally ok with that...
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but I just thought I'd give an update as to what has transpired in the last few days:
The customer service department called me first thing yesterday morning and explained that my unit was ready. He apologized and corrected himself from the previous conversation we had had on Thursday/Friday saying that the techs actually had looked at my unit but did not make any notes. He also said that it was ready to ship and wanted to know where I wanted it shipped to. Now, it may sound a bit convenient that it was suddenly fixed but considering the time he called me at I have a hard time not believing him. Either way, he was very apologetic and concerned (which is all I was asking for) about the confusion and wanted to make it right.
Originally he told me I would have to pay for shipping back to Canada but not Point Roberts, WA just over the border. I would have insisted on getting it sent to my house here but was not sure about border issues at Canada Post etc. Well I didn't need to be as he called back today and insisted they pay for shipping back to my house and advised there would be no issues with customs (listed as repair unit, etc).
So, as some had predicted Emo has bounced back and made sure everything is taken care of. I stand by my previous statement that it should not have come to these measures to get this service but they could have dismissed it and not done anything. They didn't, and it takes character to admit a mistake and apologize, both which they have done.
In terms of the unit itself, it turns out it was the headphone jack on the front of the unit. It appears it was sending a signal or the unit thought the headphones were plugged in, hence no sound out of the speakers. Not sure why it corrected it self after 10 mins but I'm no techy so who knows.
Thanks for everyone's input, concern and help here. Again, glad that Emo has rebounded from the many errors and hopefully my experiences with any future customer service issues, should there be any, goes smoother.