What could cause one of my homemade three way loudspeakers to have reduced volume?
I'm pretty sure it is the speaker because when I swapped the pair out for another set of speakers there was no problem. I'm not sure when this happened. The speakers are 20 years old but worked fine at one time. When I built them I tested all the drivers with decibel meter and frequency generator.
You need to find out which driver has the reduced output.
The most likely issue is that you have a non working driver or one with reduced output. The most common cause is over driving causing shorted turns in the driver voice coil.
If you find the driver, or driver with reduced output, then you need to remove that driver from BOTH speakers. Now compare the DC resistance of both drivers with an ohm meter. The damaged driver will have a lower DC resistance than the good one. The driver will then need reconing or replacement.
The other possibility is cap failure since your speakers are old. This would only affect the midrange or tweeter. These would be the only drivers with caps in series with the VC.
If the drivers check out OK, then this as almost certainly the problem. The
DATS V2 loudspeaker tester can also check your drivers, caps, inductors and total speaker system.
Since you are into home speaker building then this is really an essential part of your tool kit.
Without the DATS V2 then you would just have to recap the crossover "blind" and hope for the best.
However with an ohm meter and DATS V2 you will be able to find the problem precisely and easily.
I am always plugging this, but almost all members here invest large sums in their gear but virtually nothing in test equipment.
However in this hobby investing in test gear and learning how to use it is actually part of the basics.