I've actually had the same issue with a couple of my rotary volume controls...house brand Russound knock-offs. Too much power made them vibrate or "thump" when low-end material was cranked through. I just pulled them out and the dealer replaced them. Maybe defective parts, don't know too much about the inner workings of a VC switch, or maybe a bad jumper or whatever. Not a problem, so hopefully swapping it out does the trick.
J.