Jeff,
yes, there is no click and the sub works when in 5.1. When there is a stereo source for DVD (not music CD, strangely), the system automatically turns on DPL 2 mode and cannot be turned off, thus I am forced to watch the film in DPL 2 anyway.
But what I meant was that the source was stereo, turned into Pro-logic of course, and that's when the clicking in the left back speaker occurs.
When you say the driver has been cooked, you mean it's been damaged? I always listen to my surround at a loud volume...74 DB with my system's max capability of producing at 86DB.