It's turning out that this OTL vacuum tube amplifier project demands much larger and more expensive components to make it work satisfactorily.
The initial startup of the system with Totem Pole topology revealed that the power supply capacitance is way under the needed amount for sufficient performance. A change to Wiggins-Circlotron topology may help with this, but it requires that both the power supplies float. Which means I need yet another transformer to furnish the fixed supply for the driver stages.
My research indicates that the minimum supply capacitor size should be 7500uF. Currently, I have 1200uF in series (400 volts total) which means the effective capacitance is only 600uF per rail. There is 10 volts of ripple.
The other problem is these 500VA industrial control transformers only furnish less than 2 amps at 220 VAC per secondary winding. The total draw of the output tubes of one channel wants to exceed 8 amps.
I found some suitable capacitors, 7500uF at 400 volts, but they are 3.5" diameter and 6" tall and won't fit on my existing chassis. I need four of them. And here's the real catch: Mouser Electronics has them, for the princely sum of $400 a piece! Frankly, there is no way I'm going to invest $1600 in capacitors to build an OTL amplifier.
In order to do this right, I would have to scrap the chassis completely and start anew with a much larger chassis, even bigger power transformers and huge filter caps. That's just not possible for me to accomplish in less than two weeks that remain before the next B.A.S.S. meetup, which is tentatively set for April 5.
At this point, I'm wondering if I should even go ahead with the annual meeting this year, since I don't have anything new to demonstrate. We would be relegated to just showing off the Bass Pig's sound system, playing records and maybe a few shop demos, like last year and the year before. I'm not sure that such a presentation would be worth doing. Any opinions?