Do not skip the crossover!
adwilk said:
After a couple hours in the shop last night, its very evident that i will be buying the waveguide... I've started the construction of the cabinets and i think i will eliminate a passive xover. I had been thinking about that... my only concern is that most the drivers for a horn loaded application focus on really high output and i dont want this speaker to sound like a PA system. I'll get these things built and will definitely be back for some direction. Any reccomendations on a driver to use?
Do not eliminate the crossover
! Your woofer will be driven at higher frequencies than it was intended for. It will probably sound awful because you will hear the high frequency break up noise. Any speaker that uses more than one driver should have a crossover that limits the woofer output to a range where it is relatively flat, and limits the tweeter output to a range where it will not be destroyed by frequencies too low for it to handle. It makes no difference whether the crossover is active or passive, or whether the tweeter is a horn, dome, or cone.
Yes, most horn-loaded tweeters have much higher output than hifi woofers and are meant for use in PA systems, not hifi speakers. The woofers used in PA speakers also have much higher output, again at the expense of high quality sound. One way to deal with high tweeter output is to add resistors to the tweeter section of the crossover, in a circuit called an L-pad, that lower the output of the tweeter to the level of the woofer. You can even buy variable L-pads that include an adjustable tweeter volume knob that you mount on the speaker cabinet.
If you didn't like the sound of Klipsch speakers, you really should stay away from horn-loaded tweeters in general. Many people find they are too bright sounding. They may have a big wow factor when you first hear them, but with time you experience "listener fatigue" and grow to dislike them.
It seems that you are interested in buiding your own speakers. I'm all for that! You might try reading this article
http://www.speakerbuilder.net/web_files/Articles/xover article/xpointmain.htm that discusses some general principles of selecting woofers, tweeters, and a suitable crossover point.
You might like reading several of the other articles at this web site
http://www.speakerbuilder.net/web_files/default.htm. I found them very useful when I was a DIY newbie.