I have been giving your problem a lot of thought and quite frankly as you envision it I have to give up!
Things have become geared differently.
1 is auto sound. As you state they want a lot of power in a small box.
For home audio the problem is HT.
Natural instruments, have little power below 60 HZ. Yes I know there are pipe organ recordings that have 32 ft stops. However these are usually used in a gentle subtle manner.
Now comes along HT and people want insane output to 20 Hz and below, because of Hollywood's obsession with LFE.
I think you are trying to make an integrated system. I'm on your wave length, but it is an uphill battle. I have done it, see my signature. But it is a steep climb.
Now in times past your NHT driver was fine, as it would make an integrated speaker for most music fine. Not now. When I model it, I find the driver is xmax limited below just above 40 Hz and can only handle 12 watts of power at 20 Hz. That would not please the HT crowd.
Now I assume that you want to crossover at 100 Hz and also use the driver for diffraction loss compensation to 600 Hz. That excludes most subs.
Now I used
this driver, two per side.
With two of them it is quite sensitive and has a good xmax, and xmax can be exceeded.
I used a TL design and the system shakes up the room plenty. So it worked.
Now for sealed F3 is in the low forties. However it would tolerate some Eq. Because of cone break up the circuit for the diffraction compensation was not straightforward, but not that bad either. You could get what you want out of a Behringer unit.
I'm not sure why you want to dismiss a ported solution out of hand.
I have heard
this unit ported driven up to the 350 Hz range in a three way.
If you used two of those in a ported enclosure you would end up with an enclosure about the size you want.
Name: Epic 10 inch
Type: Standard one-way driver
Company: TC sounds
No. of Drivers = 2
Mounting = Standard
Wiring = Parallel
Fs = 24 Hz
Qms = 7.5
Vas = 50 liters
Cms = 324 mm/N
Mms = 133 g
Rms = 0.00273 kg/s
Xmax = 18.1 mm
Xmech = 32.7 mm
P-Dia = 36.43 mm
Sd = 205 sq.cm
P-Vd = 0.0189 liters
Qes = 0.33
Re = 3.72 ohms
Le = 3.3 mH
Z = 4.1 ohms
BL = 15.2 Tm
Qts = 0.31
no = 0.202 %
1-W SPL = 85.2 dB
2.83-V SPL = 88.52 dB
-----------------------------------------
Box Properties
Name:
Type: Vented Box
Shape: Prism, square (optimum)
Vb = 1.199 cu.ft
Fb = 28.48 Hz
QL = 6.961
F3 = 27.01 Hz
Fill = minimal
No. of Vents = 1
Vent shape = rectangle
Vent ends = two flush
Hv = 6 in
Wv = 2.5 in
Lv = 39.12 in
Then you would have to go active for the first crossover point. I would send the LFE signal low pass fourth order at 60 Hz to both drivers via a dual channel buffer amp from the LFE output to the amps driving the 10 inch drivers. Then feed the diffraction signal to the upper drivers blended in to amps driving the upper 10" drivers.
Of course you will need four amps all together to drive your four 10" drivers.
This is the only way I can think of doing what you want on todays music and HT environment. I can assure you it works. If you do it right you would have an awesome system
If you use a big heavy sub driver in a sealed enclosure I don't think you will get decent integration with your other drivers.
You really need to revise your game plan in today's HT environment.